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Senszx

Factory tour

Senszx Factory Tour: From Fabric Roll to Sealed Carton

Most buyers cannot fly to Hebei before placing a first order. This page is the next best thing: every department photographed and filmed in production order, so you can see exactly where your bags will be made and who will make them. For a live walk-through on video call, ask your sales engineer.

  • 10,000 m2
  • 8 departments
  • 100 sewing lines
  • Live video tour available
Watch all videos

Inside Our New Backpack Production Line

Walk the floor

Eight departments in production order

  1. 1. Fabric warehouse

    1. Fabric warehouse

    Polyester 600D/900D/1680D, nylon, Cordura-type fabrics, mesh and lining are stored on racks by article number. Each roll is lab-tested for GSM, colour fastness and coating before release.

  2. 2. Pattern room & sampling

    2. Pattern room & sampling

    Pattern makers digitise your tech pack in CAD, plot it on the CNC and sew the first sample on production machines. Samples ship in 3-5 days.

  3. 3. Cutting

    3. Cutting

    Automatic spreaders lay 30-60 plies; vacuum CNC cutters cut panels from your CAD file; die presses cut straps and tabs. Bundles are ticketed per lot.

  4. 4. Printing & embroidery

    4. Printing & embroidery

    Four screen-print lines, eight heat-transfer presses and six 12-head embroidery machines apply logos before sewing, so print placement is exact.

  5. 5. Sewing

    5. Sewing

    100 lines run one style each. Bartack, double-needle and binding operations are placed in sequence to keep work-in-progress low.

  6. 6. Finishing

    6. Finishing

    Zipper pulls, buckles, rivets and hangtags fitted; threads trimmed; bags stuffed and shaped.

  7. 7. Quality control

    7. Quality control

    In-line QC every 200 pcs, then 100% final inspection against the approved sample and AQL 2.5 sampling for the pre-shipment report.

  8. 8. Packing, stock & loading

    8. Packing, stock & loading

    Polybag, carton, shipping marks and pallet plan to your spec. Stock styles wait racked in the 3,000 m2 finished-goods warehouse; containers are loaded on-site and photographed.

Filmed on the floor

Watch each department at work

Short clips from our YouTube channel, filmed by the Senszx team.

From Design to Sample

The new sample room: in-house designers draw the backpack and technical drawings, then sew the physical sample on the machines beside them to check structure, materials and workmanship.

Inside Our Backpack Production Workshop

The production workshop and manufacturing environment where custom backpacks are sewn.

Backpack Quality Control & Inspection

The QC area: inspectors working through large batches of finished backpacks, checking details and workmanship before packing.

Backpack Quality Inspection & Finished Products

Finished-goods area: a full batch of inspected backpacks being checked and organised to standard before packing.

Container Loading with Our Own Forklift

Our own forklift and trained loading technician moving cartons into the container for organised loading before the box leaves for the customer's port.

Backpack Container Loading

Cartons arranged inside the container to use every cubic metre before international transport.

Photo gallery

Around the factory

  1. Webbing and trim library in the Senszx sample room

    Sample room trim wall

    300+ webbing, binding and zipper articles for 3-5 day sampling.

  2. Automatic fabric spreading machine in the cutting room

    Cutting room

    Automatic spreaders and vacuum CNC cutters.

  3. Baled stock backpacks in the finished-goods warehouse

    Stock warehouse

    3,000 m2 of racked and baled ready-to-ship backpacks.

  4. Webbing and binding tape library in the sample room

    Trim library

    Hundreds of webbing, binding and zipper tapes in stock for fast sampling.

  5. Sewing workshop producing laptop backpacks

    Sewing floor

    One style per line; laptop backpacks in production.

  6. Operator sewing bag panels

    Panel sewing

    Sub-assemblies finished before the body comes together.

  7. 100% final inspection line

    Inspection line

    Every bag opened, zipped and checked against the sealed sample.

  8. Packed backpacks staged for shipment

    Ready to ship

    Polybagged and cartoned to the customer's packing spec.

  9. Senszx factory building

    Main building

    Owned, not leased - stability for long-term programmes.

  10. Senszx factory campus aerial

    Campus

    Warehouse, production and offices on one site.

Production Process

Custom Bag Manufacturing Process: From Tech Pack to Container

  1. Sales team reviewing an inquiry

    Step 1: Inquiry & Quote

    Share quantity, target price and reference. Quote within 24 hours.

  2. Pattern maker building a sample

    Step 2: Pattern & Sample

    Free sample in 3-5 days, revised until you approve.

  3. Fabric rolls staged beside the spreading machine in the Senszx cutting room

    Step 3: Material Preparation

    Fabric rolls, lining, webbing and hardware checked against the approved sample, then staged at the spreader.

  4. CNC plotter cutting bag patterns

    Step 4: Cutting

    Die and CNC cutting for consistent panels across the order.

  5. Backpack sewing line

    Step 5: Sewing & Assembly

    100 lines run in parallel to hit the 20-day lead time.

  6. QC inspectors checking backpacks

    Step 6: Quality Inspection

    In-line checks plus 100% final inspection in the QC area.

  7. Individually packed finished backpacks

    Step 7: Packing & Labelling

    Poly bag, barcode, hang tag and carton marks to your spec.

  8. Staff counting racked finished backpacks in the Senszx warehouse before loading

    Step 8: Loading & Shipping

    Cartons counted and staged in our warehouse, loaded by our own forklift team; loading photos and export documents supplied.

Visit us

Planning a factory visit

  • Location: Baigou New Town, Baoding, Hebei - 90 minutes by car from Beijing Daxing Airport
  • High-speed rail: Beijing West to Baigou in 40 minutes; we collect you at the station
  • Best time: Monday-Saturday, 9:00-17:30 China time
  • Bring your samples or tech packs - we can cut a counter-sample while you tour
  • Combine with the Baigou bag market (5 minutes away) to source hardware and fabrics
  • Cannot travel? Book a live video tour on WhatsApp or Zoom
Sewing floor at Senszx

Certificates displayed in the factory lobby

Free sample in 3-5 days

Production-grade, in your fabric and branding. You pay only the courier.

Factory tour inquiry

Book a live video tour of the factory

Most buyers cannot fly to Hebei before placing a first order. This page is the next best thing: every department photographed and filmed in production order, so you can see exactly where your bags will be made and who will make them.

Book a live video tour

Reply within 12 hours from @senszxfactory.com.

Or email info@senszxfactory.com